Safety at our sites around the world, which number more than 200, is an important success factor. Wherever possible, hazards are avoided from the outset.

By definition, chemical manufacturing involves use of hazardous substances. Many substances which are converted by means of chemical reactions into products carry with them potential risk: they can be flammable, explosive, damaging to the environment and toxic. These properties are naturally undesirable but frequently necessary as often only due to them does a chemical reaction occur at all. A systematic concept governing procedure is vital. Our safety concept comprises four fundamental components:

1st component:
Wherever possible, safety is "built in" to the processes. This begins with the selection of a suitable method of synthesis. We design processes that keep quantities of hazardous substances in the plants to a minimum. Since, however, even the best planning cannot eliminate errors completely, we organize our processes and plants in such a way that one error alone cannot put man or the environment at risk. Knowledge gained from our own production plants and the exchange of experience with specialists outside the company is put into practice to ensure the standard of safety technology is constantly improved.

2nd component:
Even the best technology cannot do without first-class thinkers and practicians on site. We ensure that our staff are fully qualified to act safely. They are continually trained in the safe handling of plant and products - at all production sites around the world. We provide easy-to-understand instructions both for normal operation and irregularities.

3rd component:
Our facilities are continuously monitored by our plant personnel and safety experts. Specialists in occupational safety, health care, fire prevention and technical inspection check that legal stipulations and Bayer's own regulations are fully complied with. Recognized experts from the Technical Inspection Department regularly inspect the plants. Although these are Bayer employees, they work outside of the company's authority and are solely responsible to the legislature. This department has existed for more than 100 years.

4th component:
In spite of all precautions we still have to be prepared for possible disturbances in operation. Our emergency response plans regulate procedures for ensuring the protection of man and the environment and for keeping the local community well informed.

The larger production sites have their own medical teams, rescue vehicles and fire departments specially trained for our needs. At the smaller sites we have concluded agreements with local fire departments, physicians and hospitals.

 

 


Plant safety

 


Plant Safety (3:33)